Sintered Miter and Spur Gears via Powder Metallurgy

We specialize in the custom manufacture of sintered miter and spur gears using advanced powder metallurgy techniques. Our sintered gears are known for their precision, durability, and cost-effectiveness, making them ideal for a wide range of industries, including automotive, machinery, and electronics.

Key Features:

1. Materials:
   • Iron-Based Alloys: High strength and wear resistance.
   • Copper-Based Alloys: Excellent thermal and electrical conductivity.
   • Stainless Steel: Superior corrosion resistance for harsh environments.
   • Customized Blends: Tailored material compositions for specific performance requirements.
2. Gear Types:
   • Miter Gears: For efficient power transfer between intersecting shafts at 90°.
   • Spur Gears: Reliable power transmission in parallel shafts with minimal noise.
3. Manufacturing Process:
   • Powder Metallurgy:
     • Fine metal powders are compacted into precise molds and sintered at high temperatures.
     • Enables the production of complex shapes with tight tolerances and minimal material waste.
   • Secondary Processing:
     • Surface finishing, heat treatment, or coating to enhance performance and durability.
4. Customization Options:
   • Tooth profiles, dimensions, and material compositions tailored to specific applications.
   • Optional impregnation with lubricants for self-lubricating properties.

Applications:

1. Automotive:
   • Transmission systems, steering mechanisms, and differential assemblies.
2. Industrial Machinery:
   • High-performance gears for conveyors, pumps, and robotics.
3. Electronics:
   • Compact and lightweight gears for printers, motors, and appliances.
4. Aerospace:
   • Lightweight yet strong gears for aircraft actuators and systems.
5. Consumer Products:
   • Durable gears for power tools, lawn equipment, and small appliances.